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Introduction of LED Packages

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Published by Pinsheng Electronics Co., Ltd April 07,2020

As one of the most important components of LED lighting PCB, LED bulbs are a widely used component. To clarify what is LED and the LED packages, get through this article below within a few minutes.

 

What is an LED?

LED means Light Emitting Diode, a semiconductor solid-state light-emitting device, which is the main component of lighting PCBs.

p1-led lighting pcb

LED uses a solid semiconductor chip as a light-emitting material. When a forward voltage is applied to both ends, carriers in the semiconductor recombine, causing photons emitting to generate light, which can be red, yellow, blue, green, cyan, orange, purple and white light.

The basic structure of LED is a piece of electroluminescent semiconductor material, placed on a shelf with leads, and then sealed with epoxy resin around it, which plays a role in protecting the internal core wire, therefore, the LED has a good seismic performance.

LEDs' Colors

Made by different metal compounds, LEDs are able to emit different colors' light, such as red LEDs contain Al-In-Gallium-Phosphide, green or blue LEDs contain Indium-Gallium-Nitride...

The typical peak wavelengths of several common color LEDs are,

blue—470nm

blue-green—505nm

green—525nm

yellow—590nm

orange—615nm

red—625nm

etc.

 

LED Packages

The basic content and goal of LED package technology are to improve light output efficiency, high light color performance, and device reliability.

1. Improve light output efficiency

The light output efficiency of LED packages can generally reach 80 ~ 90%.

① Use more transparent packaging materials: transparency ≥95% (1mm thickness), refractive index greater than 1.5, etc.

② Use high-excitation efficiency, high overt phosphors with appropriate particle size.

③ The substrate should have an optical shape design with high reflectivity and high light output.

④ Use appropriate packaging technology, especially coating technology.

2. High light color performance

The main light color technical parameters of the LED packages are height, glare, color temperature, color rendering, color tolerance, light flicker, etc. A multi-primary color combination should be used to achieve the package, for improving the spectral quantity distribution (SPD) of emitting light of the LEDs, while approaching the SPD of sunlight.

3. Device reliability

LED reliability includes the performance change of LED devices under various conditions and various failure mode mechanisms (degradation of LED package materials, the effect of comprehensive stress, etc.). At present, the life of LED devices can reach up to 50,000 to 100,000 hours.

① Use appropriate LED package materials: large bonding force, low stress, good matching, good airtightness, temperature resistance, humidity resistance, UV resistance, etc.

② LED packages' heat dissipation: substrates with high thermal conductivity and high electrical conductivity, solid crystal materials with high thermal conductivity, high electrical conductivity, high strength, and less stress.

③ Appropriate LED package technology: strong bonding force for chip mounting, pressure soldering, packaging, etc., the stress should be small, and the bonding must be matched.

Typical LED Package Types

1 COB (Chip on Board) LED package

COB LED Packages can be divided into more than 30 structures such as MCOB, COMB, MOFB, MLCOB, etc. The COB LED package technology is becoming more mature, of which the advantage is low cost.

Manufacturers glue multiple LED chips (usually nine or more) directly to the substrate to form a single LED module, which can save a lot of space, and the light-emitting area is much bigger than the standard LED package of the same area, the light output per square inch is greatly improved.

Similar to a miniature LED lighting PCB, the COB LED package generally uses aluminum and ceramics as the substrates, which give it better thermal conductivity. But because COB LED package has only one circuitry for multiple LED chips, it lacks diversity in color performance.

At present, COB LED packages account for about 40% of the LEDs market, which is also the development trend of LED packaging technology in recent years.

p2-cob led package

2 Wafer-level LED package

WLP LED package refers to packaging and testing directly on the wafer, and then dice it into single components, without the need for bonding and gluing, saving processes and costs, while the size of the LED package is greatly reduced (CSP), which is good for fine-pitch layout.

WLP LED package is currently a relatively mature process. With the development of digital electronics and high-precision instrument technologies, WLP LED package technology is expected to get increasingly perfected and popularized.

p3-wlp led package

3 COF (Chip on Flex) LED package

COF LED package refers to populating multiple medium-power LED chips on a flexible circuit board (FPC). It has the characteristics of high thermal conductivity, high light efficiency, high flexibility, and uniform light output.

COF LED packages are widely used in various products that need to provide line light sources, surface light sources, and three-dimensional light sources, can also be used as a general-purpose LED package.

The characteristics of the COF LED package determine that it is suitable for a variety of tough environments. An example is to use COF LED package technology in smartphones, instead of placing the chips on the glass backpanel, COF LED package allows the manufacturers to curl the flat cable at the bottom of a smartphone, of which the intuitive effect is that the current smartphones' screens account for a larger proportion and the black edges at the bottom are narrower.

p4-cof led package

p5-cof in smartphone

4 Modular LED package

Modular LED package generally refers to the system integrated packaging of LED chips, driving power, control parts, etc., collectively referred to as LED modules, which has many advantages such as saving materials, reducing costs, enabling standardized production, and convenient maintenance. It is the development direction of LED package technology.

5 Flip-chip LED package

The flip-chip LED package technology refers to a space formed by the chip, substrate, and bumps, which has the advantages of small size, high performance, and short connections, the flip-chip LED package can achieve high power lighting performance requirements.

Gold-tin alloy is used to press the chip on a substrate to replace the previous silver gluing, direct pressing replaces the past reflow soldering, which has an excellent conductive effect and thermal conduction area. Flip-chip LED package technology is an important development trend for high-power LED packaging.

 

Admittedly, there are more LED package structures worthy of our discussion, such as COP LED package technology, 3D packaging technology, readers can further explore through the network. 

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